uncleflo
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How I Made a Carbon Fiber/Epoxy Composite Bike in my Garage, by Damon Rinard
Saved by uncleflo on July 17th, 2014.
A) Geometry. I chose geometry that I knew I would like, based on bikes I've ridden. (For more information about how to choose frame geometry, see framebuild.htm.) This bike is a normal road bike: 59cm seat tube, 57cm top tube, average bottom bracket height, etc. To begin the full scale drawing, I plotted only the points required to hold the seat post, rear wheel, fork, etc. I did not draw any frame tubes yet. This bare bones geometry formed the skeleton. In the next section I describe how I fleshed it out. B) Shape. I designed a shape that is distinctive and appropriately proportioned for the loads I believe a bicycle experiences. I connected the dots from the geometry described above, thus fleshing out my skeleton. This is one of the parts I enjoyed the most: dreaming up all kinds of unusual shapes with which to make a bike. Trying to balance out the weight, strength, frontal area, looks, and doability is exciting to me. My bike is a beam bike, with the beam integrally made as part o
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