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Tag selected: motorcontroller.
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Saved by uncleflo on July 19th, 2014.
This instructable explains how to build your own 100 HP (peak) motor controller for use in an electric car or motorcycle conversion. It can take any voltage up to 144v, and the peak current is 500 amps. The cost of the components is a few hundred dollars, which means you can save over $1000 by putting one together yourself. At 144v, you can expect a top speed of around 75 MPH in a car.
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Saved by uncleflo on July 19th, 2014.
Freeway capable EVs are more expensive than slow EVs because you need more batteries (sometimes: could use buddy pairs at lower voltage) and a high voltage controller. The same motor can often still be used, just by advancing the brushes, and maybe adding a blower to keep it cool. So, it seems to me that the best place to focus efforts to making freeway capable EVs more affordable (under $1500?), is to focus on the controller. About $1200 or so can be shaved off the cost of a new controller.
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Saved by uncleflo on July 17th, 2014.
Brushless electric motor (BLDC motors) are synchronous motors that are powered by a DC electric source via an integrated inverter/switching power supply, which produces an AC electric signal to drive the motor. For an introduction to BLDC motors, please look at my sensored motor driver post, here: http://davidegironi.blogspot.it/2013/09/a-simple-brushless-sensored-motor.html For this project, I've implemented a simple brushless sensoreless motor driver for AVR Atmega. The code i propose it's not perfect, and can be improved, but for the needs i had it works.
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